Best 7 Everlast Welders In 2022 [Depth Review]

Due to reliable and smooth performance in different welding processes, Everlast welders are very famous in the community. They are mostly known for their product features in the TIG welding category.

However, all of the models are not worth investing in. That is why I have gone through all of their products and listed only 7 in the best Everlast welder review.

Considering quality, performance, and demand, lots of people wonder, are Everlast welding machines very expensive?

Well, some of them are but Everlast also offers budget-friendly welders. That is why both professionals and beginners prefer their products for MIG, TIG, Stick, and Plasma cutting.

1. Everlast PowerTIG 200DV – Popular Choice

  • Color-coded controls with a digital display for easy operability
  • Controllable ARC force for low-spatter performance
  • Capable of starting welding as low as 5 Amps for TIG in DC
  • Compatible with WC 300 water cooler through 240V outlet in the rear
  • Power-efficient and superior performance ensured by IGBT inverter technology

 2. PowerTIG 325EXT – Most Expensive and Powerful TIG Stick Combo

  • Portable 3 phase inverter-based welder
  • Suitable for heavy-duty operations with a good duty cycle
  • Different AC waveforms for versatile applications
  • High-frequency powerful output with hot start
  • Offers adjustability for ARC force control

3. EVERLAST PowerARC 200ST – Affordable TIG Welder

  • Ensures stable and smooth DC arc for both Stick and TIG welds
  • Capable of regulating ARC force for better performance
  • Digital display for precise control over the settings
  • Auto adaptive hot start with low-spatter performance
  • Easy to control due to its user-friendly front panel and menu design

4. Everlast Power-i-MIG – Best for MIG Welding

  • Inverter-based design ensuring low spatter
  • Simplified interface with easy operation
  • Compatible with 4” and 8” wire rolls
  • Stepless design for high precision
  • Overcurrent protection increasing components’ longevity

5. Everlast PowerMIG 200 – Powerful MIG Stick Combo

  • Stable and low spatter ARC performance ensured by IGBT inverter
  • Adjustable ARC parameters in both MIG and Stick modes
  • Both gas and gasless welding possible for job convenience
  • Automatic Preflow, Postflow, and adjustable burn back control
  • includes both Argon and CO2 regulator in the package

6. Everlast PowerMTS 251Si – Powerful Multi Process Welder

  • Multi process welder with efficient IGBT inverter-based technology
  • Compatible with MIG, DC TIG, Stick, and Spool gun
  • Dual voltage 120V/240V operability
  • High frequency and Lift Start options for TIG
  • Programmable with up to 9 custom program storage

7. SuperUltra 206Si – Great Entry-level Welder

  • MOSFET-based welder for improved switching speeds
  • Capable of DC TIG for repairs on widely used materials
  • Powerful TIG, Stick, and Plasma Cutting modes
  • Dual voltage 110V/220V compatibility
  • High-Frequency Plasma cuts up to ½” thick metals

Are Everlast Welders Any Good?

Affordable or expensive, no matter how costly Everlast welder you may choose, you can be assured of its quality and performance. However, depending on the price and type, the features and specs can vary.

Whether you are a professional or a beginner, you would find a suitable model from my Everlast welder review. According to experts, these welding machines are great for TIG welding. Now, don’t think that other processes perform not-so-well.

Actually, the quality for other methods other than TIG varies from model to model. That is why you should check out my detailed review and buy the right one for your job.

With years of manufacturing experience, trust, and strong brand value in the industry, you can rely on the brand even if you have heard about them just now.

One main benefit of owning Everlast welders is that you don’t have to worry about their availability. Even the accessories and consumables are not-too-hard to find in local and online stores. Without further ado, let me start the review of the best Everlast welder.

Best Everlast Welder Review

In the welder lineup of Everlast, there are models capable of performing different welding processes. Let’s talk about their features and performances in a detailed review.

1. Everlast PowerTIG 200DV – Popular Choice

Input Voltage: 110V/220V

Output Amperage: 200A

Weld Rod Diameter: 0.0625” – 0.125”

Duty Cycle: 60% at 200A

Weight: 56 Pounds

While researching for Everlast PowerTIG 200dv review, I was amazed to see how balanced the specs and price is. Powerful output, several adjustable options, and an easy control system are some of the strong points of PowerTIG 200dv.

Capabilities

The high rating and wide popularity of this model among all is due to the capabilities of TIG welding. You can start the process with as low as 5A for TIG in DC and 20A in AC.

Moreover, both Lift start and HF features make it more suitable for different projects. Also, its Preflow and Postflow control ensures maximum shielding gas protection.

Did you know that you can weld almost any metal using Everlast PowerTIG 200DV?

Besides TIG, you can also consider it as the best Everlast stick welder. The machine is capable of stick welding continuously at 100A output.

Portability

I admit that the welder is not very lightweight. However, 3 handlebars at different positions allow for either single or two-person carrying.

Simplicity

You can understand this characteristic by looking at the front panel of the machine. Digital display, several color-coded knobs, and an easy-to-follow manual are designed in a simple way. As a result, both professionals and beginners can operate it without any issues.

For all those reasons, it is the most favorite in the best Everlast welder review. So, order now without any hesitation.

👍 Pros:
  • Color-coded control panel for easy and mistake-free operation
  • Versatile usability for its dual voltage and IGBT inverter technology
  • Suitable for both single and multi-pass welds
  • Long cables convenient for industrial uses
👎 Cons:
  • Short power input cable

2. PowerTIG 325EXT – Most Expensive and Powerful TIG Stick Combo

Input Voltage: 208V/220V/240V/460V 3-Phase

Output Amperage: 320A

Weld Rod Diameter: 0.0625” – 0.145”

Duty Cycle: 100% at 190A

Weight: 69 Pounds

In my Everlast welder reviews, you won’t find another powerful model with a jaw-dropping duty cycle like PowerTIG 325EXT. Read the full Everlast 325ext review, and you would know why I’m hyped about it.

Welding Features

For the money, Everlast is offering a microprocessor control system, IGBT power modules, different AC waves, and a simple menu design with programmable options.

Due to its heavy-duty HF circuitry, the welder has improved and reliable start with reduced maintenance. Compared to the top pick, the big differences are in the phases, 2T/4T capability, and increased duty cycle. Working anytime anywhere, there is no better model than this one manufactured by Everlast.

Duty Cycle

Another characteristic that makes the Everlast PowerTIG 325ext different from others is the duty cycle. You can TIG weld continuously at 190A output which is important for professional tasks.

As a result, this welder is suitable and preferable for production welding, general uses, off-road, pipelines, aircraft, DIY, and all sorts of industrial maintenance. For more convenience, it comes with longer cables unmatched by other products on the list.

Before placing the order, you should check whether the 3-phase model is available or not.

I know how expensive this Everlast multiprocess welder is. But you should seriously consider getting it for heavy-duty industrial tasks. With its ability to weld any weldable metal, you can any challenge on the job.

👍 Pros:
  • Offers both air and water-cooled torches
  • Includes both foot and finger controls
  • Easy to navigate the menu and operate
  • 3-phase power option for almost all types of fabrications
👎 Cons:
  • Not compatible with E6010 electrodes

3. EVERLAST PowerARC 200ST – Affordable TIG Welder

Input Voltage: 110V/220V

Output Amperage: 200A

Weld Rod Diameter: 0.0625” – 0.1875”

Duty Cycle: 35% at 200A

Weight: 30 Pounds

So far, the products cost more than a thousand bucks. Now, I’m doing the Everlast PowerARC 200ST review which is within 400 dollars. For powerful 200A, stable and smooth output, adaptive hot start, ARC force control, and E6010 compatibility, I love this model.

Compatibility

Like the previous two models, this one is also capable of TIG and Stick welding. I know that the features are not as much as them. However, you won’t be disappointed by the low-spatter and smooth starting performance of PowerARC 200st.

Apart from the durable and reliable build quality, you will love the fact that it is compatible with E6010 electrodes. The main benefit of using it is its ability to quick-starting, steady, and deep penetrating ARC regardless of the position.

Efficiency

The Everlast power arc 200 ST is an energy-efficient welder. Its IGBT inverter technology is responsible for that. Also, it makes the machine compact and lightweight for better portability.

PowerARC 200ST is designed in a way that you can change the polarity of the beads without damaging the welder.

Though I have given a standard electrode diameter, you should check out their official size chart for choosing the right diameter. Besides its downside about the digital display, I think your investment in this welder wouldn’t be in vain.

👍 Pros:
  • A dedicated E6010 connection port for cellulose rod performance
  • Digital display with user-friendly control panel
  • Auto adaptive hot start for a smooth start
  • Lightweight construction and portable design
👎 Cons:
  • Dim and small display not suitable for outdoors

4. Everlast Power-i-MIG – Best for MIG Welding-Everlast power i-mig 200e review

Input Voltage: 110V/220V

Output Amperage: 200A

Weld Rod Diameter: 0.023” – 0.030″

Duty Cycle: 25% at 180A

Weight: 30 Pounds

Everlast power i-MIG 200e is capable of welding different 1/4” metals in a single pass that includes steel, chrome-moly, stainless, and aluminum at 240V. With the spool gun compatibility and low-spatter performance, you can perform fabrication, general repair, off-road application, and different MIG welds.

Let’s dive into the Everlast MIG welder review. And you would know why I have selected it as the best overall for MIG.

MIG Capabilities

The welder allows both gas and gasless operation with spool gun compatibility. 400 IPM is the maximum wire feeding speed. It is not enough for industrial uses but perfect for homes and repairing shops.

The IGBT inverter technology with high-end components inside ensures low-spatter and stable ARC performance. Due to the maximum 200 Amps output, you can weld from 24 gauge metals up to ¼” thick ones.

Easy Usability

Everlast MIG 200e is one of the easiest machines of all to operate. The control panel on the front has everything to adjust the parameters. The overall design promises a simplified and easy operation so that even beginners can get started in no time.

For the best aluminum welding results, it is highly recommended to use 0.035” wires with the main gun.

According to the use cases I have mentioned at the beginning of the Everlast power i-MIG 200e review, you should decide whether to buy it or not. Considering the price and features, you can’t find another affordable model with such high-end MIG capabilities.

👍 Pros:
  • Lightweight and portable
  • Suitable for 4 different types of metals
  • Easy to use and set up
  • Automatic over-usage protection
👎 Cons:
  • Should have given a longer ground cable

5. Everlast PowerMIG 200 – Powerful MIG Stick Combo

Input Voltage: 110V/220V

Output Amperage: 200A

Weld Rod Diameter: .023”-.030”

Duty Cycle: 35% at 200A

Weight: 50 Pounds

Everlast PowerMIG 200 welder has more focused features on MIG with the Stick welding option. In the best Everlast welder review, I love this model for its several adjustable options with powerful MIG capabilities.

Easy Operation

Unlike lots of similar types of products from different brands, it comes with a dual digital display. One shows the voltage and another amperage. As a result, you can continuously check the values and adjust accordingly.

Even, it has some automatic function such as Preflow and Postflow control, which improves weld quality during stops and starts. Furthermore, the adjustable burn back control feature helps reduce the trimming. Considering all of those factors can get you professional-level results.

Though this Everlast MIG welder supports a spool gun, the package doesn’t contain one. You have to buy a compatible model separately.

Everlast PowerMIG 200 is the most suitable option for those who want to perform small or mid-sized tasks involving fabrication and repairing. For professionals’ convenience, the package includes Argon and CO2 regulator, a Euro-style quick connector, and an extra consumable starter kit.

👍 Pros:
  • Performs really well with a flux core wire
  • An affordable machine with versatile usability
  • Lightweight and suitcase-size for portability
  • Spool gun compatibility for welding aluminum
👎 Cons:
  • Protector glass on the control panel can be annoying sometimes

6. Everlast PowerMTS 251Si – Powerful Multi Process Welder

Input Voltage: 110V/220V

Output Amperage: 250A

Weld Rod Diameter: 0.030″-0.045″

Duty Cycle: 35% at 250A

Weight: 80 Pounds

Two major differences between the best Everlast welder and PowerMTS 251Si are the output power and multiple welding capabilities. This one comes with an increased 250A output with MIG, TIG, and Stick processes.

However, I don’t like the carrying option which involves only one handle. Due to the heavier weight, it is tough for a person to carry it in one hand. Let’s see the specialties of this model in this Everlast PowerMTS 251si review.

Welding Capabilities

With its IGBT inverter technology, the welder offers Pulse MIG, Synergic MIG, and Pulse TIG modes besides the regular options. Also, you can adjust the MIG or Stick ARC force.

It comes with all of the necessary adjustable options so that you can face any fabrication challenge on the field. The control system may seem messy in the beginning but give it some time, and it would become easy in no time.

Whether it is off-road or on-road repairing, automotive tasks, construction, production, fabrication, maintenance work, you can rely on this machine.

Everlast PowerMTS 251SI multi process welder is suitable for different metals regarding different processes. Check the official list and recommendation for more.

Everlast PowerMTS 251si is a worthy model in the Everlast multi process welder review. Those who have the budget and require MIG alongside TIG must get this one.

👍 Pros:
  • HF and Lift start for TIG
  • Long cable for ground and torches
  • Nice and good-quality foot pedal
  • Compatibility with various metals
👎 Cons:
  • Power switch located on the back of the machine

7. SuperUltra 206Si – Great Entry-level Welder

Input Voltage: 110V/220V

Output Amperage: 200A

Weld Rod Diameter: 0.023” – 0.030″

Duty Cycle: 35% at 200A

Weight: 30 Pounds

Due to the combination of TIG, stick, and Plasma cutting, some people love this model. Also, the MOSFET-based inverter technology makes it more energy-efficient and better power dissipation. The low-cost production characteristic makes it a great option for those who are looking for a basic welder.

Capabilities

SuperUltra 206Si can weld steel, stainless, and chrome-moly with features to support home shops, light portable repair, and small project builds. Due to its 200 Amps maximum DC power output, you can do TIG weld from 3/8” to ½” thick metals.

However, I need to warn you about its limitations before finishing my Everlast SuperUltra 206si review. This is an entry-level unit, and not recommended for production welding or fabrication. There is no pulse mode or DC output. As a result, you can’t even perform all types of TIG welding despite its specialty in TIG.

The manufacturer tried to overcome the downsides in another model called PowerUltra 206Pi. Yet, both of the models are very old, and you should get the latest ones.

Everlast SuperUltra 206SI is not compatible with E6010 electrodes and can’t perform aluminum TIG welding as the output only includes DC.

Despite having several good features and specs, I don’t recommend it like the other models. Considering the price, Everlast should have given more useful and necessary TIG welding capabilities. You can check out the top pick for your project.

👍 Pros:
  • Energy-efficient MOSFET design
  • Capable of working with thick metals
  • Affordable and suitable for entry-level welding
  • Compatible with stainless, steel, and chrome-moly
👎 Cons:
  • Can’t perform aluminum TIG welding

What To Consider While Buying The Best Everlast Welder?

With years of manufacturing experience and big brains in their engineering team, you can rely on the performance and durability of this brand’s welding machines.

That is why the factors for choosing an Everlast welder are not the same as buying a specific type such as the best MIG welder or best TIG welder. Let’s see what you should consider before ordering one from my Everlast welding machine reviews.

From my detailed and the best Everlast welder review, the abilities of certain models are now clear. Now, all you have to do is set the requirements and order accordingly.

For example, professional-level MIG welding can be provided by PowerMIG 200. On the other hand, PowerTIG 325EXT has great features and genuinely appreciable TIG weld quality.

As we are dealing with products from the same brand, you can’t compare in the same category. Different models offer separate functions and benefits to meet the needs of the different customer groups. So, I recommend you to set the basic such as MIG, TIG, or Stick, and go through the products in that specific category.

Conclusion

You have reached the end of the best Everlast welder review. Which one are you going to choose to take your skills to the next level? Is it the Everlast PowerTIG 200DV or PowerMIG 200?

I have also included budget models such as EVERLAST PowerARC 200ST. Now, it depends on your requirements and budget. As all products come with good warranty periods and customer-friendly support, you can buy one with full confidence.

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